200L/H Dairy Homogenizer
Dairy Homogenizer Characteristics
Homogenizer is a kind of homogenizing and emulsifying machine for mixed liquid products (in liquid-liquid phase or liquid-solid phase). It could improve the stability of the liquid and taste. Homogenized liquid is more smooth and more easily digestible. The homogenizer widely used for milk, yogurt, ice cream, fruit juice, herb drink and so on, widely used in food, dairy, beverage, pharmaceutical, fine chemicals and bio-technology and other fields of production, scientific research and technological development, etc.
Pressure through an adjustable current-limiting gap process, the formation of loss of pressure expansion, explosion, shear, combined effect of high-speed collision, the particles and liquid droplets shatter into very small size, while creating an ideal solution or dispersion of emulsion. This process sets ultrasonic mill, colloid mill, ball mill, jet principle and other functions in one machine. Product stability, consistency, mixed, and easy absorption, nutritional value, shelf life, flavor, color, security activities are realized in the homogeneous process.
For milk, soy milk and other dairy production, the liquid fat dairy products can significantly refined the ball, making it easy digestion and absorption after eating products to improve the food value.
For the production of ice cream and other products, can improve the fineness of feed solution and porosity, making it the intrinsic quality has improved significantly.
For juice, sauce and other production fluids, can serve to prevent or reduce the liquid in the layer, the role of improving the appearance of solid to liquid to make it more vivid color, smell degrees thicker, more alcohol taste.
The equipment is primarily composed of casing component, pump body component, homogenizing component, pressure display component, etc. Main characteristic of innovative design, convenience of operation, easy maintenance, and high safety and reliability.
Dairy Homogenizer Specification
Type and Specification | SRH200-25 |
Rated volume of flow: L/H | ≥200L/H |
Max pressure: Mpa(=10bar) | 25MPa(250bar) |
Rated working pressure: Mpa | 0-20MPa |
Feeding pressure | 0.2-0.3MPa(2-3bar) |
CIP | 100℃/≤1000CP |
Motor power : KW | 4 KW |
Machine size: cm | 146×100×140 |
Weight | 700Kg |
Lubricating oil | L-HM100 OR Mobil SHC627(ISOVG100) |
Housing Material Sealing Material |
Stainless steel packing |
Pressure gauge | Diaphragm |
Support material | shaped steel |
Dairy Homogenizer WORKING THEORY:
The working method of SAMRO homogenizer as following, when product is flowing through the adjustable valve, the particles or droplets present in mixed fluids with high pressure will be subdivided into the very smallest sizes (diameter Φ=0.1~0.2 um, average Φ ≤1um) because of pressure decrease, expansion, explosion, cutting and high-speed impacting etc., then the emulsions or dispersions could be produced. This process refers to the following Fig.
Through homogenizing the stability, easy-absorb, long-life, taste and color etc. of product could be realized.
A: Power End
1.1 Driving: two-stage gear box;first stage, the triangle belt drive, second stage, crank gear symmetrical transmission; Special alloy bearing, bilateral Rolling bearing, horizontal smooth, low noise, mechanical efficiency is increased by about 10% on average.
1.2 Lubricating: Automatic splash lubrication, safe and reliable.
B. Liquid End
1.1 Pump: three way type, gland radial self sealing, durable, no leakage.
1.2 Plunge: 3 plunge, durable, safe, easy dis-assembly.
1.3 Checking valve: Poppet valve in and out each 3 sets, total 6 sets, Durable, reliable, make sure flow is over rated flow.
1.4 Pressure control: one diaphragm gauge assembly, control high pressure and low pressure.
Types of homogenizer:
Manual operating Homogenizer
Two-stage homogenizing system with manual pressure adjustment is easy to use. It is your economic choice.
Hydraulic operating Homogenizer
The hydraulic control system is developed to adjust the homogenizer pressure, and it is easy to upgrade to remote control system by changing to proportional valves.
Pneumatic operating Homogenizer
The pneumatic control system is developed for the homogenizer, and it is easy to upgrade to remo.
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